Don’t Have a Booklet Mailer? Here Are 4 Things You Can Use Instead

Booklet mailers are specifically designed for mailing booklets. Booklet envelopes typically feature a side-opening configuration that makes it easier to insert and remove large, wide booklets. They are often made from white paper and white and brown kraft, but they are also available in special materials such as Herculink and Fibercraft.

Booklet mailers are also available in standard sizes such as 9”x11” and 5.5”x7.5” which makes them perfect for mailing booklets and small catalogs – but if you don’t have access to them, you can use the following 4 alternatives.

Catalog Mailers
What is a catalog but a booklet of advertised products and wares? Consequently, the similarities between catalogs and booklets imply that catalog mailers are generally just as suitable for the same purposes as booklet envelopes.

Catalog mailers are usually made from the exact same materials as booklet envelopes, although some are made with a clear viewing window on one side to improve marketing. They’re also available in many of the same standard sizes as booklet envelopes.

The only legitimate difference between them is catalog mailers generally open at the top instead of along a side – but they’re still suitable for mailing booklets.

Expansion Envelopes
Sending a larger, thicker, or bulkier booklet or set of booklets? An expansion mailer may be the perfect choice.

The only difference between expansion envelopes and booklet mailers is that expansion envelopes are gusseted along either the sides or bottom. This allows them to expand when filled – hence the name.

Like the other sorts of mailers mentioned so far, expansion mailers are available in a wide range of standard sizes that are suitable for booklets and catalogs and can be made from recycled paper or specialty materials.

Paperboard Mailers
If you’re mailing booklets and catalogs that you don’t want to get bent in transit, paperboard mailers may be your top choice.

As you may know, shipping services can be quite rough on parcels. That’s why providing your freight or mail (whatever it is) with adequate protection is downright imperative.

As has been common in this thread so far, paperboard mailers are available in many of the larger, wider extended sizes that make mailing booklets, portfolios, and catalogs practical, but they are made of heavier, thicker, stiffer, and overall more protective paperboard material.

This gives them the ability to provide a slightly higher degree of protection to booklets and catalogs during shipping.

Poly Mailers
Finally, if you need the highest level of protection for your booklets or catalogs and don’t want to upgrade to a box, a poly mailer is likely your best option.

Poly mailers are made from polyethylene, which is a highly durable, tear and puncture-resistant synthetic material. Polyethylene is also waterproof, which will give your booklets, pamphlets, catalogs, or whatever other paper goods you are mailing the highest degree of protection against water.

Many poly mailers are also cushioned by integral bubble wrap, in which case they are known as poly bubble mailers. These mailers afford some of the highest protection of all against impact, being dropped, crushed, or simply getting wet.

If you need to mail a booklet, you don’t have a booklet mailer, and protection is paramount – use a poly mailer.

Where Can You Get All 5?
If the reason you don’t have a booklet mailer is that your current provider is out of stock or simply doesn’t sell them, visit Mailers Direct online at

Not only do they carry a wide range of booklet envelopes, but they also carry paperboard envelopes, poly mailers, expansion envelopes, and a wide range of other shipping materials at excellent prices.

For more information about Expansion Paper Envelopes and Mailjacket Envelope Please visit: Mailers Direct.

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