All You Need to Know About the Die Cutting Process and Supplies

Among all manufacturing processes in the packaging industry, die-cutting requires no special introduction.

It is, by far, the most preferred way to go when it comes to custom packaging for brands looking to make an impact. And as a result, die-cutting equipment supplies have been in great demand as every packing expert would like to get their hands on them.

Historically speaking, die-cutting itself as a process had its origin in letterpress printing and soon took to an evolving spree. The roots of die-cutting, however, can be traced way back to the shoemaking industry, particularly during the first Industrial Revolution.

By introducing die-cutting, it was possible to reduce manpower and time contributing to the production rate. Plus, the pattern making became easier with fast replication and standardization of different sole sizes.

Since then, die-cutting has only managed to make a foray across multiple industries as business owners were looking for something premium and custom-made for packing their goods.

For newbies, who want to venture into die-cutting manufacturing, it’s worthwhile to know the basics, inside and out. And in this article, we are going to learn just the same!

Let’s begin!

Understanding Die Cutting As A Process

Businesses these days can’t seem to do without custom packaging as it is directly related to branding needs that create an impact.

This is where die-cutting comes into the picture, as it is the fastest, most cost-effective, and unique option to manufacture custom packaging products.

Thus, it all begins with understanding the basics of die-cutting.

Simply put, a die is nothing but a special form of tool that is employed to cut and accordingly shape packaging materials by mounting it on a press. In other words, it is more like a mold that can be shaped into anything you like, i.e., your custom-made die.

Dies can be reused, and it is a wise call to do as creating dies is a fairly expensive process. To say, one die can be worked with to create almost a thousand boxes.

How Die Cutting Happens

Die cutter resembles a cookie-cutter, only it’s a bigger, gigantic version that is pressed right onto your material of choice to give it the desired shape.

These days die-cutting equipment supplies follow CAD (Computer-Aided Design), where digital drawings of the die lines are being transferred on a wooden die board.

Before that is done, one should ensure the following things are mapped perfectly on the die line:

  • Bleed Lines
  • Cut Lines
  • Fold Lines, and
  • Safe Zones

However, with laser cutters being used today, accuracy and precision in die-cutting have taken a giant leap.

Before you know more about die-cutting equipment supplies, you ought to know the different functions of die-cutting that including:

  • Through cutting, as the name suggests, cuts right through the material
  • Creasing involves creating fold lines for a proper construction (especially meant for corrugated packaging)
  • Scoring has to do with leaving an impression, and
  • Perforating that leaves marks to tear away easily

Methods Of Die Cutting

Die-cutting involves multiple methods that take structural design to a whole new level altogether.

In essence, these methods are reserved for what one can refer to as a true custom packaging experience.

Here is an account of different types of die-cutting methods:

  • Drawing– It usually has to do with pulling the desired material to a predetermined length and then creating custom, long-sized packaging.
  • Coining– This is a process that involves creating holes by applying pressure and is usually preferred for intricate designs.
  • Blanking– When it comes to flat materials, blanking is the preferred method where the material is clipped into slices from the edges.
  • Forming– It involves creating new shapes on a curved surface.
  • Broaching: It has cutting teeth in large rows to help cut out materials that are otherwise thick to deal with.

All these techniques can be used for just about any kind of packaging material that you wish.

All’s Well That Ends Well

Undeniably, die-cutting is a full-proof way to make an impact with your brand packaging.

It not only makes things look classy and sophisticated but also imparts a unique identity to your line of products. And there’s no arguing-when you look good, you sell well!

That brings us to the finish. With first-grade die-cutting equipment supplies, you are better off choosing from a handful of premium finishing techniques that are sure to add value to your brand. These include the likes of embossing and UV printing.

Wrap Up

Die-cutting is surely the answer to all your custom packaging needs across any industry. Sure, the setup can be a tad bit expensive, but with a decent line of die-cutting equipment supplies, it’s worth every penny invested.

Plus, look at the bright side- you only pay for a single die production and can reuse it to your advantage. If you usually deal in bulk orders, die-cutting can also offer accuracy in design, like nothing else in comparison.

So, if you haven’t tried die-cutting for your brand packaging needs yet, it’s high time to give it a shot.

It’s creative, it’s accurate, and sure to wow your customers!

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