Do Precision Motion Control Enables Automation? Let’s Discuss! 

The small-sized semiconductor devices, equipment, and ICs offer many applications required in the semiconductor sector. In fact, it provides a high level of accuracy, repeatability, and best-in-class motion control solutions. Get the high-quality M4000 Controller to achieve the best results.  

Nowadays, the whole semiconductor industry is driven today by the quest for smaller parts as well as components often with sub-micron features, more accurate, reliable, & repeatable manufacturing processes. This article will look at the applications that benefit from a motion control solution. 

Discussion about the most precise motion control solutions automatically focuses on the several hexapod options available to the industry today. However, it is simple for manufacturers to be confused as to the real accuracy as well as repeatability of these motion control systems via a mixture of supplier hyperbole & also, in truth, a standardization and regulation environment that is not geared up to truly & effectively differentiate between precise, very precise, ultra-precise, as well as nanometer precise alternatives.  

Precision is, by its very nature, an indefinite term. It means one thing to one person, one to another, & the lack of “precision” when using the word “precision” that allows for, at best unhelpful, & at the worst deceptive claims to be made by motion control solution providers.   

Basically, the world of automation exists in four dimensions such as height, width, depth, & time. When the equipment must keep an object in an exact location precisely, it needs motion control—the control of position, speed, as well as acceleration. Fabricating objects for particular applications leverage the precision & reliability of motion control more than most other disciplines.  

When digital information changes into precise physical motion, the old infeasible use cases suddenly become possible. This enhancement delivered Industry 4.0 to applications that include advanced robotics, Industrial Internet of Things (IIoT),Internet of Things (IoT), battery-powered medical devices, additive manufacturing, as well as prosthetics. Each of these applications needs high precision in controlling the manufacturing equipment.   

More about Precision Motion Control  

It uses stepper motors to guide the active machine components’ position. Open-loop systems that employ a stepper motor convert the electric control signal into a precise rotational position for the shaft. For higher-precision uses, the engineers incorporate a check feature in order to measure the shaft’s position. The measurement of the device sends dimensional data back to the controller in order to compare with the setpoint, thus allowing variance correction. Two-way communication is referred to as the closed loop.  

CNC machining is known as a well-known application that benefits from advanced-precision motion control, but desktop manufacturing also get benefit from tighter tolerances. Inspection equipment that feeds information back to the controller pick, place machines & automated assembly lines, are three of the other branches which benefit from high-precision motion control.  

With the help of precision motion control, labs run much more smoothly, & warehouses experience additional increases in operational efficiency. Meanwhile, this control enhances the product cost elements, which are driven by inefficiencies, which include:  

  • Heat loss & power consumption  
  • Audible noise  
  • Resonance  
  • Diagnostics without sensors  
  • Battery life   

Check out the High-Precision Applications   

Medical Industry  

Medical devices, like pumps & ophthalmic devices, require precise control at low speeds. The applications that range from tissue analysis to blood centrifugation & liquid handling offer opportunities for a solution to low-speed, minimal-vibration precision.  

Industrial  

Productivity & throughput drive product development for industrial applications. As motion control enhances, the highly advanced diagnostics & interconnected drives enable an intelligent factory. The technology is robust enough to apply standalone applications to networks by creating the blocks that system designers can utilize to build the highly efficient, customized solution for their requirements. 

Apart from it, 3D printing, robotics, and factory automation are the applications that also need precision automation.     

Conclusion  

Precision control changed the two primary crucial macro industries—one is medical, and the other is industrial automation. Wherein precision motion control is the enabler for both. It enhances vibration performance, noise, energy efficiency, as well as smoothness of motion. It significantly reduces the tolerance of automatic movement to improve its precision.  

On the other hand, industrial automation propels Industry 4.0 forward, bringing smart manufacturing technology into the market. Of course, adding precision motion control can unlock 3D printing, CNC machining, inspection, quality, test equipment, automated assembly lines, conveyors, as well as collaborative robots.   

Do you want to utilize the best lab equipment to get the maximum results? Check out the Kensington Motion Controller; hopefully, you will like it.  

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